Brakes are critical in heavy-duty machinery as they facilitate operational efficiency and safety. Performing routine inspections for your hydraulic brake system helps maintain your equipment in top condition and identify needed repairs in advance.

So why would you need to improve the performance of your hydraulic brakes? Your machine may be experiencing insufficient brake torque, reducing the stopping power, or excessive brake fade. Luckily there are some ways to get the most out of your heavy-duty hydraulic brakes.

Use the correct brake fluid.

The brake fluid you use on your hydraulic braking system is critical and may make or break its performance. There is a reason why machine manufacturers recommend a specific brake fluid, and you should always adhere to the user guide. The brake fluid you use should have the correct level of lubricity, maintain performance during moisture absorption, prevent corrosion, and have a viscosity that supports closely defined parameters.

Change the brake fluid when it is time.

You know it is time to replace the brake fluid if the boiling point is too low or according to the minimum recommendations stipulated by the manufacturer. It is advisable to engage a specialist to test the brake fluid and determine if it is due for a change. Some experts recommend boiling the brake fluid to determine its boiling point.

Increase disc radius

Larger discs enable more brake torque since the brake pad applies pressure at a bigger radius. Essentially brake torque equals the force brake pads applied multiplied by the distance the force covers from the center of the wheel. Therefore by increasing the distance from the center, you can boost brake torque hence more efficiency.

Create an inspection checklist

Once your vehicle or equipment is fitted with a functional braking system, it is your job to maintain it properly. It is advisable to perform pre and post trips inspections to stay on top of maintenance. The assessment should cover all the brake system components, including pads, hoses, discs, connections, brake lines, drums, etc. It is also advisable to keep an inspection checklist of daily, weekly, or monthly checks stipulating what was checked and when the next inspection is due.

Use high-quality parts

Over time, some of the parts of a hydraulic brake system are prone to wear with the continuous use of your vehicle or machinery. Repair or replacement is your option to ensure your brakes continue working well. When replacing parts, ensure you use high-quality ones from a reputable supplier like Kor Pak. That way, you can ensure the brakes function optimally and are reliable.

Increase maintenance in winter

Winter months with rain, snow, and mud can significantly impact hydraulic brakes. What happens when the elements catch the wheel end brake assemblies. The best way to prevent such damage is to routinely inspect wheel ends, examine wheel bearings for wear or improper adjustment and monitor wear patterns on brake pads or shoes.


When brakes work efficiently, you have better stopping power, and your vehicle or machinery works perfectly.